The System Packaging Model 9000

It is a high-performance Horizontal Double Web (HDW) solution designed for versatile, high-speed automated packaging. Engineered to handle products of varying dimensions with precision, the Model 9000 streamlines production flow through advanced sensing technology and intuitive operator controls.

Intelligent Auto-Sizing Technology

The Model 9000 eliminates the need for constant manual recalibration. It utilizes a sophisticated dual-sensor architecture to ensure every package is a perfect fit:

  • Length Detection: A photoelectric sensor works in tandem with a digital counter/encoder system to detect leading and trailing edges, accurately measuring the material required for each product.

  • Automatic Height Sensing: Equipped with an optional ultrasonic sensor, the machine detects product height in real-time, automatically adjusting Gap and Shear Presets to accommodate random product sizes without operator intervention.

Advanced Counter & Preset Logic

To maintain a high-speed production cadence, the Model 9000 employs a dual-counter system (Counter 1 and Counter 2). These counters alternate duties, measuring the length of one product while the previous one is being processed.

  • Shear Preset: Ensures the product is perfectly centered within the package by controlling the shear point relative to the trailing edge.

  • Gap Preset: Manages the precise distance between consecutive products, optimizing material usage and preventing overlaps.

Precision Control & Operational Modes

The centralized control panel offers total command over the packaging environment, allowing for quick adjustments to package size and production flow:

  • Flexible Cycling: Toggle between Single Cycle (one package per trigger) and Continuous Cycle (repeated cycling with a customizable Auto Cycle Delay).

  • Integrated Power Management: Features a fused disconnect switch for source power and a combination push switch/power light for immediate status monitoring.

  • Smart Stop Logic: The Stop Cycle function allows the machine to finish its current package before halting, ensuring no material is wasted and the machine is ready for a clean restart.

Safety & Reliability

Safety is integrated into the core mechanics of the Model 9000.

  • Emergency Stop (E-STOP): Instantly interrupts power to the control panel and motor.

  • Recovery Efficiency: In the event of an E-Stop, the system allows for manual advancement of products past the shear point, with the system regaining uniform package sizing within just one cycle.

Technical Specifications at a Glance

Feature Description
Machine Type Horizontal Double Web (HDW)
Material Type Cohesive Material
Sensing Systems Photoelectric (Length) & Ultrasonic (Height)
Control Logic Dual Counter/Encoder with Shear & Gap Presets
Operating Modes Single / Continuous / Auto Cycle Delay
Safety Systems Fused Disconnect & E-Stop with manual override

 

The Model 9000 represents the pinnacle of “set and forget” packaging, providing the reliability of a manual system with the speed and intelligence of modern automation.

Ready to Plan Your Packaging Machinery Upgrade?

System Packaging designs and manufactures custom equipment solutions that improve reliability, automation, and production efficiency. If your operation is ready to move forward with an industrial packaging machinery upgrade, contact System Packaging to discuss your line requirements and explore the right machine configuration for your facility.