Model 1200
Microprocessor-controlled and able to cut packaging costs by up to 70%. Using polyethylene or other colaminate roll stock, these systems produce 25–30 bags per minute depending on model, package size, and product.
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Form Fill Seal Machinery
System Packaging designs and manufactures form, fill, and seal machinery for production lines that need consistent output and lower material costs. A form, fill, and seal machine combines three operations into one continuous cycle.It forms the bag from roll stock, fills it with your product, and seals it, without the cost and storage that premade bags require. For manufacturers, food processors, and high-volume packagers, that integration means faster throughput and less manual handling on the floor.
Because CAD design, CNC machining, and electrical engineering all happen under one roof, we control how each system is built and how fast it reaches your floor. That integration lets us match a machine to your product and target output. Start with a proven standard model, or work with our engineers on a custom build shaped around your line.
Explore Our Form, Fill & Seal Machines
The systems below cover a range of speeds, bag sizes, and product types. Compare specifications and request a quote on the model that suits your line.
Model 1219
An economical, high-speed bagging system for small parts, dry goods, processed foods, and more. Fully automated, with adjustable dwell time, built-in cycle and batch counters, and touch-screen control.
Model Mark 12
Forms bags up to 12″ wide by 16″ long from polyethylene roll stock at rates up to 100 bags per minute.
See Why The World’s Most Trusted Brands Choose Us
Introduction to Form, Fill, and Seal Packaging Machinery
System Packaging has been at the forefront of packaging machinery innovation for over five decades. Our expertise spans across a variety of packaging solutions, including form, fill, and seal machines, which streamline the packaging process for a diverse range of products. With a focus on efficiency, reliability, and customization, System Packaging offers machines that cater to the specific requirements of our clients, ensuring optimal packaging solutions for every need.
How Form, Fill, and Seal Machines Work
A form, fill, and seal machine pulls flat film from a roll and shapes it into a tube around a forming collar. The tube is sealed along its length, the bottom seal closes, product drops in, and the top seal finishes the bag as the next one begins. Microprocessor controls manage dwell time and bag length, along with cycle and batch counts, which keeps package quality steady across long runs.
Frequently Asked Questions About Form, Fill, & Seal Packaging
Whether you’re curious about the capabilities of our machines, the types of packaging materials they support, or how they can streamline your manufacturing process, you’ll find the information you need right here. Let’s uncover some details to help you make the most informed decision for your packaging needs.
Can a form, fill, and seal machine integrate with my existing fillers, scales, and conveyors?
Yes. Our systems can tie into upstream equipment such as net weigh scales, auger fillers, volumetric fillers, and conveyors. Our in-house electrical engineers build the controls so the bagger and your feed system operate as one coordinated line.
What film and roll stock do your form, fill, and seal machines use?
Our machines run on roll stock rather than premade bags, including polyethylene and colaminate films. The right film depends on your product and the barrier or seal strength it requires. We can confirm material compatibility before you commit to a configuration.
Are your form, fill, and seal machines made in the USA?
Yes. System Packaging engineers and manufactures its form, fill, and seal machines at our facility in Perrysburg, Ohio, with more than five decades of experience and ISO 9001:2015 certification behind every build.
How Do Form, Fill, and Seal Machines Impact Packaging Speed and Efficiency?
Form, fill, and seal machines significantly enhance packaging speed and efficiency by automating the packaging process. Combining the forming, filling, and sealing processes into a single operation reduces the time and labor traditionally required for packaging. This accelerates production rates, minimizes human error, ensures consistent package quality, and reduces waste.
Industries Benefiting from Form, Fill, and Seal Technology
Form, fill, and seal packaging serves operations where output speed and seal integrity both matter. These systems adapt to different products because bag size and film can be matched to whatever you run:
- Food and Beverage: snacks, dry goods, and frozen items whose shelf life depends on a clean seal.
- Pharmaceutical and Medical: products that need tamper-evident closures and repeatable sterility.
- Cosmetics: creams, powders, and liquids that call for secure, presentable packaging.
- Agriculture: seed and fertilizer kept safe from moisture and contamination.
- Consumer Goods: hardware, fasteners, and electronic components packed across a range of bag sizes.
Comparing Form, Fill, and Seal to Other Sealing Methods
System Packaging builds a full range of industrial packaging machinery, and form, fill, and seal is one of several sealing methods we offer:
- Form, Fill, and Seal: An all-in-one bagging operation from roll stock that lowers material cost and manual handling on high-volume lines.
- Cold Seal: Cold seal machines use pressure-sensitive cohesives that bond without heat, suited to products that cannot tolerate high temperatures.
- Heat Seal: Heat seal machines produce strong, tamper-evident closures for applications where seal strength is the priority.
Featured Form, Fill, and Seal Machines
System Packaging’s lineup includes standout form, fill, and seal packaging machines like the Model 1200, Model 1219, and Mark 12, each designed with specific features to enhance packaging efficiency and quality. For instance:
- The Model 1200 is known for its precision and speed in packaging operations.
- Model 1219 offers advanced customization options for various packaging requirements.
- The Mark 12 machine combines robust performance with versatility, suitable for a wide range of products and packaging types.
Find the Right Form, Fill, & Seal Machinery at System Packaging
Selecting a form, fill, and seal packaging machine comes down to your product, target output, and bag specifications. Send us a sample and our facility will test it, validate the fit, and recommend a configuration. Contact System Packaging for a consultation and a quote on the form, fill, and seal machinery that suits your production line.
